Palletizing Plastic Accessory Boxes

Every clean corner,every steady handover,begins with a silent and reliable robot.

We turn palletizing into an art.

Application Case

Palletizing, Calm and Orderly

In the past, palletizing relied on human hands and physical endurance.Two workers repeated the cycle between the conveyor and the pallet—bend, pick, align, stack, place the separator sheet, and repeat.

 

Human patience deserves respect,but repetitive weight becomes strain,and the limits of focus lead to errors.Fluctuating efficiency, occasional misalignment,and hidden safety risks have long been the unsteady heartbeat on traditional production lines.

 

Can palletizing remain stable, safe, and consistently accurate?Can people be freed from heavy labor

and instead drive flexible production?The answer lies in the Atomrobot Cobot Palletizer.

 

Its introduction begins with care for people—a graceful shift of responsibility.

At its core, it solves the challenges of manual palletizing:

high physical intensity, inconsistent efficiency, and safety risks.

It transforms flexible production needs into a steady and adaptive rhythm.

• Sensing — Silent Precision

Boxes transported on the conveyor arrive neatly after gluing.

Sensors wait quietly until the count is reached;

the pusher straightens each row perfectly—

laying the foundation for millimeter-level palletizing accuracy.

The robot receives the signal like a calm conductor,

acting only when needed.

• Gripping — Steady and Effortless

The collaborative robot fits into the line with ease,

lifting half a layer at a time—13 boxes plus one separator sheet.

Its multifunctional gripper integrates suction and clamping,

gentle to lightweight plastic yet firm with the separator board.

A repeatability of ±2 mm ensures every placement honors the promise of “order”.

• Cycle — A Rhythm of Its Own

From buffering to gripping, moving, and placing,

the process forms a smooth, closed-loop motion.

A cycle of about 6 seconds delivers 8 pick-and-place operations per minute.

No waiting. No interruptions.

Just a steady, adaptable rhythm that synchronizes perfectly with production needs. 

 

Results That Accumulate Naturally

Once the system runs, the results speak for themselves.

• Efficiency, Fully Unleashed

One robot delivers a stable throughput of 13 boxes per minute,

doubling efficiency (+100%).

It removes human fatigue and downtime,

allowing the line to operate continuously with high-quality output.

• Human Value, Elevated

A single robot replaces two manual heavy-load positions,

freeing workers from repetitive strain.

Human intelligence shifts to process optimization,

quality control, and more creative responsibilities.

• Flexibility, Stable Operation

The innate flexibility of collaborative robots

supports quick adaptation to product changeover or layout adjustments.

With only 3.3 kW of power consumption,

it delivers stable performance while embodying energy efficiency.

A 12-month ROI proves it as a long-term investment

in stable, flexible manufacturing competitiveness.

This is more than automating a process—it reflects our deeper understanding of human–robot collaboration and flexible production:

Let machines take on what is repetitive, precise, and enduring.Let people focus on decision-making, optimization, and innovation.

Atomrobot — using technology to free human hands.